Communication Products Precision Mold Solutions

Our injection and CNC mold-making capabilities extend across a broad spectrum of communication products. From plastic housings for portable communications devices to internal brackets for house intercom systems and specialized components for SATCOM transceivers, we deliver consistent accuracy, tight tolerances and material integrity optimized for each application.

Application Scope

• Air Conditioner Control Panels & Keypads

• Fax Machine Cartridges & Casings

• Portable Communications Devices (radios, walkie-talkies, satellite phones)

• House Intercom System Housings & Buttons

• SATCOM Products (antennas, waveguide supports, RF module enclosures)

Key Features

• Material Flexibility: ABS, PC, PA, POM and engineering plastics certified for telecom and environmental requirements

• Tight Tolerances: ±0.02 mm dimensional control for snap-fit assemblies and precise RF interfaces

• Surface Finishes: Matte, gloss and textured options to match consumer-grade and ruggedized communication gear

• Frequency-Friendly Designs: Molded features accommodating SATCOM frequency range components—waveguide flanges, precision feed-throughs and sealing interfaces

Mold Processing & Production

• Design for Manufacturability: Early-stage DFM reviews ensure optimal wall thickness, draft angles and reinforcement ribs for both overmolded and insert-molded parts

• High-Precision Machining: Five-axis CNC machining of mold cavities and cores to achieve complex geometries required by RF modules and intercom housings

• Multi-Cavity & Family Tools: Production molds configured for cost-effective high volumes—2, 4 or 8 cavities—or family mold layouts grouping related parts in a single cycle

• Quality Assurance: In-process inspection with CMM and optical scanning to validate critical dimensions on every mold run

Why Choose Us for Communication Product Molds?

• Deep Industry Expertise: Over 15 years serving telecom and consumer electronics OEMs

• Rapid Turnaround: Prototype tooling in 3–4 weeks; full-production molds in 6–8 weeks

• End-to-End Service: CAD/CAM design, rapid prototyping, trial runs, volume production and post-molding finishing

Conclusion

Whether you’re developing the next-generation portable communications device, upgrading your house intercom system or expanding into SATCOM markets, our precision mold solutions ensure your components meet stringent performance, aesthetic and durability standards. Contact our team today to discuss your communication product molding requirements.