Precision Household Insert Injection Mould for Medical Equipment Components

1. Material Specifications & Moulding Injection Requirements

Our Household Insert Injection Mould system produces medical accessory parts using ABS+PC composite material, delivering:

Superior impact resistance (essential for medical injection part durability)
Excellent chemical resistance (withstands hospital disinfectants)
UL94 V-0 flammability rating (critical for medical applications)

The moulding injection process parameters are precisely controlled:

2. Advanced Mould Design for Injection Moulding

The family mould configuration features:

• S136 stainless steel cavities/cores (HRC 52-54) for:

Corrosion resistance (withstands sterilization)

Mirror polishing (Ra ≤ 0.05μm)

Long-term dimensional stability

• LKM standard mould base with:

Precision guided ejection system

Hardened leader pins/bushings

Integrated cooling channels (±0.5°C variation)

The injection moulding system utilizes:

Sub-gate cold runner design (minimizes material waste)
Vacuum venting system (prevects gas traps)
Quick-change insert system (for fast injection part conversion)

3. Precision Manufacturing with Injection Tools

Our injection tools achieve micron-level accuracy through:

CNC grinding (≤ 0.002mm positional accuracy)
Wire EDM (for complex Household Insert Injection Mould geometries)
CMM verification (0.001mm measurement capability)

Critical quality metrics for medical injection part production:

• Daily weight variation: ≤ 0.3%

• Monthly dimensional drift: ≤ 0.002mm

• Annual tool wear: ≤ 0.005mm

4. Specialized Production Equipment

We recommend pairing this Household Insert Injection Mould with:

Electric Injection Machines (vs conventional hydraulic):

• 50% better shot-to-shot consistency

• 0.1% pressure control accuracy

• 30% energy savings

Automated Quality Systems:

• Vision inspection (50μm resolution)

• Laser measurement (0.001mm accuracy)

• 100% weight monitoring

5. Medical Applications of Precision Injection Moulding

Our injection tools produce components for:

Infusion Systems:

• Flow control valves (0.005mm leak-proof tolerances)

• Connector housings (ultrasonic weld ready)

Diagnostic Equipment:

• Blood pressure sensor housings

• Fluoroscopy equipment mounts

Critical Care:

• Ventilator components

• Sterile fluid management parts

6. Quality Assurance Protocol

Every injection part undergoes:

1. Dimensional Verification:

• CMM inspection (0.001mm)

• Optical comparator analysis

2. Material Testing:

• FTIR spectroscopy (material verification)

• DSC analysis (thermal properties)

3. Functional Testing:

• 500-cycle endurance testing

• Sterilization resistance validation

Conclusion: Precision That Saves Lives

Our Household Insert Injection Mould system delivers medical components with:

0.005mm production tolerances
Year-over-year dimensional stability
Certified biocompatibility

For critical medical injection moulding applications where failure is not an option, our injection tools provide the precision and reliability healthcare professionals demand.