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When a 6 mm-thick heavy machinery vehicle motor housing is molded from POM, standard plastic injection molding approaches often fail to deliver dimensional accuracy and void-free parts. The newly completed project by Prosperity Mould demonstrates how a rigorously engineered POM material injection molding process can overcome these barriers. Through detailed DFM analysis, cooling system optimization, and targeted injection machine selection, the team achieved a tight 0.1 mm tolerance on a single-cavity tool with zero critical defects. This article presents the concrete data, equipment parameters, and decision-making criteria that turned a challenging injection molding process into a repeatable manufacturing solution.
Part name: Network host controller panel Material: ABS+PC Mould type: 1Cavity number Cavity&Core: 1.2718H Mould base: LKM Cold runner: Point gate Tolerance 0.5mm Nitrogen assisted injection molding