Precision Thin Wall Product Injection Molding for Medical Applications

Precision Thin Wall Product Injection Molding for Medical Applications

At JIN YI Moulding, we specialize in advanced injection molding solutions for critical medical applications, with particular expertise in thin wall product injection molding. Our ISO Class 8 certified cleanroom facilities ensure the highest standards for manufacturing transparent thin-wall medical containers and diagnostic components.

Cleanroom Injection Molding Capabilities
Our 10,000-square-foot purification workshop features:

• 24/7 temperature and humidity control (±1°C tolerance)

• Continuous particulate monitoring (≥0.5μm)

• Bio-decontamination airlocks

• Validated cleaning protocols for medical-grade plastic molding

Thin-Wall Manufacturing Innovations
We achieve wall thicknesses down to 0.15mm through:

1. High-speed injection molding (up to 1,000mm/sec)

2. Precision tooling with conformal cooling channels

3. Nitrogen assisted molding for bubble-free clarity

4. In-mold sensors for real-time quality verification

Medical Product Portfolio
• Transparent reagent containers (PCR/LIS compatible)
• Microfluidic diagnostic components
• Snap-fit specimen lids (≤0.2mm tolerance)
• Sterilizable packaging trays

Tooling Excellence
Our mold fabrication department utilizes:

• 5-axis CNC machining (±5μm accuracy)

• Moldflow simulation software

• Rapid tooling iterations (15-day prototype molds)

• Insert molding for hybrid devices

Technical Specifications

Nitrogen Assisted Molding Process
For crystal-clear medical products:

1. Pre-purge with medical-grade nitrogen

2. Controlled gas injection during plastic molding

3. Post-molding nitrogen blanketing

4. Prevents oxidative degradation

Quality Assurance
All thin wall product injection molding undergoes:

• 100% automated vision inspection

• Extractables/leachables testing

• USP Class VI biocompatibility

• Dimensional verification (CT scanning)

Why Choose Our Injection Molding Services?
✓ FDA-registered cleanroom facilities
✓ Validated processes for ISO 13485 compliance
✓ 12-year track record in medical plastic molding
✓ Vertical integration from tooling to packaging

Contact Us
For your transparent thin-wall medical product requirements, partner with our injection molding experts to achieve:
• 30-50% material savings vs conventional molding
• 60% faster cycle times
• Zero particulate contamination